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India Tungsten Precision Machined Components
Tungsten, with its unmatched extremely high melting point, density, and hardness, has become an indispensable key material for addressing extreme environments such as ultra-high temperatures, severe wear, and strong corrosion.
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Product Description
1. Superior Material Properties
- Ultimate Heat Resistance: With a melting point as high as 3410°C, it exhibits unparalleled structural stability and shape retention in high-temperature and extreme thermal environments, making it an ideal high-temperature structural material.
- High Density & Shielding: Its high density, close to 19.3 g/cm³, makes it an excellent material for effective shielding against ionizing radiation like X-rays and gamma rays, as well as a superior choice for high-density counterweight applications.
- Exceptional Hardness & Wear Resistance: Possessing extremely high hardness and outstanding wear resistance, it ensures extended service life and dimensional accuracy under harsh conditions involving high-speed erosion and severe friction.
- Stable Chemical Inertia: Demonstrates excellent corrosion resistance to most acidic and alkaline environments at room temperature, guaranteeing reliable performance in complex chemical media.
2. Comprehensive Technical Capabilities
- Complete Material Portfolio: Offers a range of materials including pure tungsten, various tungsten-based alloys (e.g., W-Ni-Fe, W-Ni-Cu), rare-earth-doped tungsten, and tungsten-copper/silver composites to meet diverse needs for conductivity, thermal management, and specialized functions.
- End-to-End Process Chain: Encompasses the entire manufacturing process from powder compaction and sintering to swaging, rolling, and full-spectrum precision machining (turning, milling, grinding, cutting), enabling the production of complex-shaped components.
- Precision Machining Assurance: Provides products ranging from standard sintered parts to ultra-high precision components (with surface roughness Ra values achievable to very low levels) to meet precise assembly and functional requirements.
3. Extensive Industry Applications
- Core of High-Temperature Industry: Widely used in vacuum furnaces, crystal growth equipment, and high-temperature sintering furnaces as critical heating elements, thermal insulation assemblies, support structures, and furnace trays.
- Radiation Shielding & Collimation: Essential material for radiation shielding blocks and collimators in high-energy physics experiments, nuclear medicine radiotherapy equipment, industrial non-destructive testing, and nuclear facilities.
- Key Components in Electronics & Electrical: Utilized in semiconductor manufacturing equipment (e.g., ion implantation systems), high-power microwave tubes, and vacuum electronic devices for electrodes, heat sinks, and critical structural parts.
- Advanced Defense & Aerospace: Suitable for kinetic energy armor-piercing applications, rocket engine nozzles, jet vanes, and other critical components subjected to extreme temperatures and high-velocity erosion.
- High-End Industrial Equipment: Serves as an ideal material for high-performance counterweights, wear-resistant parts, and die-casting molds in industries such as oil drilling, precision instrumentation, automotive engineering, and mold manufacturing.
4. Professional Service Value
Choosing us means gaining a partner deeply specialized in refractory metal processing. We are committed to providing:
- In-Depth Technical Collaboration: Engages from the design phase, offering integrated solutions for material selection, process feasibility, and cost optimization.
- Expertise in High-Difficulty Customization: Specializes in the R&D and manufacturing of precision tungsten products with complex features such as deep holes, thin walls, micro-scale dimensions, and intricate shapes.
- Reliable Quality & Supply: Maintains a stable raw material supply chain and a specialized production system, ensuring on-time delivery and consistent quality from prototyping to bulk orders.
- Full Lifecycle Technical Support: Provides comprehensive technical assistance and services covering product selection, application guidance, and maintenance recommendations throughout the product lifecycle.
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